China Horizontal Vacuum Filters Customized

• Customization: Available
• Type: Sludge Dewatering Machine
• Method: Combined Treatment
• Filter Type: Ceramic Filter
• Similar Product: Disc Press
• Larox Type: Larox Cc Filter
• Outotec: Outotec Cc Filter
• Transport Package: Container
• Specification: 40′′
• Trademark: Filtang
• Origin: China
• HS Code: 8421291000
• Production Capacity: 100 Sets/Year

Product Description

Filtang CVD Disc Vacuum Filter

Design philosophy
Energy saving and production capacity
Ceramic flat membrane filter plate group of microfiltration grade in several circles is mounted on rotor. After slurry is fed in slurry trench, rotor starts to rotate slowly, the surface of ceramic flat membrane filter plate soaked in slurry continually creates increasingly thickening filter cake due to internal vacuum suction force and end filtration theory, whilst filtration liquid enters into filtration liquid tank from deployment pump via internal channels of filter plate. After filter cake transfers from slurry liquid level, spray device can be used to wash filter cake, and filter cake continues to be dehydrated under the effect of vacuum. After reaching appropriate moisture rate, scraper performs unloading for filter cake at unloading end, and afterwards filter plate is re-soaked in slurry, starting the next circle of filtration. After a period of time of operation, filter plate can be cleaned by adopting back wash, ultrasonic and low concentration acid.

Technique features
Continuous operations
Filters applied in multiple industrial fields such as beneficiation, desulphurization in power plate include TC precision ceramic filter, CC ceramic filter and so on. Filtang CVD is developed from TC, and compared to TC model, it upgrades ceramic filter plate. Working life of the filter plate is 3 times that of TC model, filtration precision is higher, probability of particle blockage is decreased, and it is more fitful with filtration of fine particles. CVD control system automatically configures rotation of filter disc, and continually performs absorption, spray, drying, material unloading, and back wash. Operation of the equipment is simple and easy, equipment shut down and filter plate maintenance drop substantially compared to TC model, and rare manual intervention is needed.

Structure

Automatic operations
Filtration stereotype of CVD is new ceramic flat membrane. The plate membrane combines catalyst materials, effectively impeding accumulation of colloidal matter on the surface of membrane and beneficial to regeneration of membrane.

Benefits
From difficult to treat to easy to treat
Birth of CVD filter is a breakthrough, and this remarks the industry is endowed with an economic and highly efficient solution for viscous materials, and as for general materials, CVD's filtration efficiency increases to a new level.

Application industries
Promote the development of industries more widely

Other than the application in fields such as traditional hydrometallurgy, FGD gypsum dehydration, CVD filter is able to promote the development of wider fields such as pigment processing, concentration of battery materials.

Filtration Area m²	Plate Size	Plate Number/cycle	Plate Number	Volume m^3	Size(L×W×H)mm
1	1 m^2/Cycle	1	12	0.2	1400×1400×1900
4	2 m^2/Cycle	2	24	0.8	1700×2200×2000
6		3	36	1.1	2000×2200×2000
9	3 m^2/Cycle	3	36	1.9	3100×2800×2600
12		4	48	2.6	3400×2800×2600
15		5	60	2.9	3700×2800×2600
21		7	84	3.9	4300×2850×2600
24		8	96	4.3	4600×2850×2600
30		10	120	5.2	5200×2850×2600
36		12	144	6.1	5800×2850×2600
45		15	180	7.4	6700×2850×2600
40	4 m^2/Cycle	10	120	7.0	5200×3200×3000
48		12	144	8.2	5800×3200×3000
60		15	180	10.0	6900×3300×3000
80		20	240	14.5	8400×3300×3000
40	5 m^2/Cycle	8	96	5.8	4900×3300×3100
45		9	108	6.0	5200×3300×3100
50		10	120	6.9	5500×3300×3100
55		11	132	7.5	5800×3300×3100
60		12	144	8.1	6100×3300×3100
100		20	240	12.7	8500×3300×3100
78	6 m^2/Cycle	13	156	12.7	6400×3700×3300
96		16	192	15.1	7300×3700×3300
120		20	240	18.3	8500×3700×3300
96	12 m^2/Cycle	8	120	25	6730×5900×4780
120		10	150	30	7530×5900×4780
144		12	180	35	8570×5900×4780
168		14	210	40	9370×5900×4780
192		16	240	45	1020×5900×4780

FILTANG

Our mission is to develop industrial filtration technology and promote sustainabledevelopment of the world

On June 24, 2019, a group of engineers who wish to prove that new filtration technology is better, faster and has more possibilities than traditional filtration technology created Filtang. Filtang not only has the capability in developing high-end filtration technology, but also promotes the development of the overall industry by spreading the new intelligent technology. Filtang believes that human's prospect will be more wonderful if industrial filtration technology stays away from the reliance on limited water resource and energy and moves forward to zero emission earlier.

Filtang carried out research and development work on horizontal vacuum filter, rotary table vacuum filter, dynamic filter and cartridge filter in models such as D1, and thus opened a new page of filtration technology in China. After 1980s, founder team of Filtang began research and development of a series of new filtration equipment in Nuclear Industry East China Machinery Plant, Kunshan Chemical Machinery Plant, Shanghai Chemical Machinery Plant, and Shanghai Feilong Filtration Machinery Co., Ltd. Therein, full automatic vertical filter press' performance is extraordinary, filter cake moisture rate is extremely low, and can be continually upgraded through intelligent re-engineering. Through many years' tests and verification, it overturns people's expectations on filter of 21st century. In the new journey, Filtang caters to subdivisions such as fine chemical engineering, new energy battery materials, crude oil and oil sludge treatment and sludge drying, will stress on the development of new filtration equipment such as dynamic ceramic membrane filter, tower filter press and back flushing pressing filter, and carry out research and development on technology for complete sets of equipment, leading upgrading and development of the industry.

Compared to traditional the strategy of less attention paid to research and development but emphasizing on production amongst Chinese enterprises, and foreign giants' strategy of stressing research and development and procurement, Filtang is persistent in the operation strategy led by innovation, and is dedicated to sustainable improvement of production environment and increase in capacity. Filtang's overall unit and the majority of parts are manufactured in the 20000 m² manufacturing plant in JWK, Hangzhou. By self-made parts, Filtang not only is able to complete delivery in a short period of time, but also is able to lower cost of equipment parts and improve controllability of product quality.

In order to forge the complete filtration system with sustainable development, Filtang designed intelligent filtration solution composited by MEMS sensor system, intelligent concentrator and Cloud full data system, whereby clients, architecture institutes and industrial filtration peers are able to monitor real-time state of operations, regulate capacity and energy consumption, and lower operating costs dramatically.

This is only a beginning. Simultaneous to manufacturing high-end filtration products, Filtang will continually produce products with affordable prices and easy to accept for more clients, in an attempt to realize industrial clean filtration and sustainable production eventually. New mechanical structure, filtration medium and intelligent filtration solution are able to 'undertake the tasks alone', and if they are combined with the applications, they will be more powerful. These are the future that we expect.

Team Record:

In 2008, the first China 6 m² belt width and the largest 144 m² vacuum belt dehydrator were developed.
In 2009, develop the washing and filtering technology of vertical filter press for ultra-fine materials.
in 2010, develop waste vertical filter press.
In 2012, 270 type super vertical full-automatic filter press was developed.
In 2013, the filter cloth full walking horizontal filter press, high suspended beam filter press and quick opening filter press were developed.
In 2014, TP tower filter press and copper smelting system complete filtration and purification technology project were developed.
in 2017, develop steel belt vacuum filter and hydraulic belt filter.
In 2019, Filtang Technologies Corporation was established, and intelligent filter system and intelligent tower filter press were developed.